Plywood Size & Thickness Guide
Everything you need to know about plywood dimensions, thicknesses, types, and grades for construction and woodworking projects.
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Understanding Plywood Sizes
Like dimensional lumber, plywood is sold by nominal thickness, which differs from the actual measured thickness. A sheet sold as “3/4-inch plywood” typically measures around 23/32″. This guide covers standard sheet sizes, thickness options, plywood types, and grading systems to help you select the right panel for your project.
Standard Sheet Sizes
Plywood is manufactured in standardized sheet dimensions. The most common size in the United States is the 4′ × 8′ sheet.
| Sheet Size | Dimensions (in) | Dimensions (mm) | Availability |
|---|---|---|---|
| 4′ × 8′ | 48 × 96 | 1220 × 2440 | Standard — most common |
| 4′ × 4′ | 48 × 48 | 1220 × 1220 | Handy panels / project panels |
| 4′ × 10′ | 48 × 120 | 1220 × 3050 | Special order, tall wall sheathing |
| 5′ × 5′ | 60 × 60 | 1525 × 1525 | Baltic birch specialty panels |
| 2′ × 4′ | 24 × 48 | 610 × 1220 | Small project panels |
Plywood Thickness: Nominal vs. Actual
Plywood thickness is sold by nominal measurement but the actual thickness is slightly less due to sanding during manufacturing. Here are the standard options:
| Nominal Thickness | Actual Thickness (in) | Actual Thickness (mm) | Number of Plies | Common Uses |
|---|---|---|---|---|
| 1/8″ | 7/64″ (~0.11) | 2.7 | 3 | Model making, drawer bottoms, backing |
| 1/4″ | 7/32″ (~0.22) | 5.5 | 3 | Cabinet backs, paneling, underlayment |
| 3/8″ | 11/32″ (~0.34) | 8.7 | 3–5 | Sheathing, cabinet shelving |
| 1/2″ | 15/32″ (~0.47) | 11.9 | 5 | Wall sheathing, subflooring, shelving |
| 5/8″ | 19/32″ (~0.59) | 15.1 | 5–7 | Subflooring, roof sheathing |
| 3/4″ | 23/32″ (~0.72) | 18.3 | 7 | Cabinets, furniture, structural subflooring |
| 1″ | 31/32″ (~0.97) | 24.6 | 7–9 | Heavy-duty counters, workbenches |
| 1-1/8″ | 1-3/32″ (~1.09) | 27.8 | 9+ | Industrial flooring, concrete forming |
Plywood Types
Softwood Plywood
Made from pine, fir, or spruce veneers. The most common type for construction sheathing, subflooring, and general-purpose applications. Graded under PS 1 standards.
Hardwood Plywood
Face veneers of oak, maple, birch, walnut, or cherry over a softwood or hardwood core. Used for cabinetry, furniture, and architectural millwork.
Marine Plywood
Manufactured with waterproof adhesive and void-free cores. Designed for boat building and applications with sustained moisture exposure.
Baltic Birch
All-birch construction with more plies than standard plywood of the same thickness. Excellent for CNC cutting, drawer boxes, and visible-edge projects.
MDO / HDO
Medium/High Density Overlay plywood with a resin-impregnated fiber surface. Extremely smooth and weather-resistant. Used for signs, concrete forms, and exterior trim.
Structural Plywood
Engineered for load-bearing applications like shear walls and diaphragms. APA-rated with specific span ratings for floor and roof applications.
Plywood Grade Designations
Plywood face veneers are graded A through D, with A being the highest quality. The grade is expressed as two letters — the first for the face, the second for the back (e.g., A-C).
| Grade | Description | Typical Use |
|---|---|---|
| A | Smooth, paintable. Minor repairs allowed but well-matched. | Visible surfaces, cabinet fronts |
| B | Solid surface with circular repair plugs, tight knots allowed. | Paint-grade surfaces, shelving backs |
| C Plugged | Improved C with splits limited to 1/8″. Knots and knotholes allowed. | Underlayment, concealed surfaces |
| C | Tight knots to 1-1/2″, knotholes to 1″, some splits. | Sheathing, structural panels |
| D | Knots and knotholes to 2-1/2″. Limited to interior or protected use. | Hidden structural, temporary use |
Example: “A-C Exterior” plywood has a sanded A-grade face, a C-grade back, and is bonded with waterproof adhesive for outdoor exposure.
Plywood Exposure Durability Ratings
Plywood is also classified by the moisture resistance of its adhesive bond. The four standard exposure classifications determine where each panel can safely be used.
| Designation | Adhesive | Approved Use | Typical Application |
|---|---|---|---|
| Exterior | Fully waterproof | Permanent exposure to weather | Siding, soffits, marine, fences |
| Exposure 1 | Waterproof | Temporary weather exposure during construction | Sheathing, subfloor, roof decking |
| Exposure 2 (IMG) | Water-resistant | Protected applications, occasional moisture | Interior structural, intermediate exposure |
| Interior | Interior glue | Permanent dry interior conditions only | Cabinets, furniture, decorative paneling |
APA Span Ratings Explained
APA-rated structural panels carry a span rating that tells you the maximum support spacing for which the panel is qualified. Sheathing carries a two-number rating (roof / floor) while single-floor panels show a single number.
| Span Rating | Panel Thickness | Max Roof Span | Max Floor Span |
|---|---|---|---|
| 24/0 | 3/8″ | 24″ | 0 (not for floor) |
| 24/16 | 7/16″ or 15/32″ | 24″ | 16″ |
| 32/16 | 15/32″ or 1/2″ | 32″ | 16″ |
| 40/20 | 19/32″ or 5/8″ | 40″ | 20″ |
| 48/24 | 23/32″ or 3/4″ | 48″ | 24″ |
| 60/32 | 7/8″ | 60″ | 32″ |
Single-Floor (Sturd-I-Floor) Ratings
| Rating | Panel Thickness | Joist Spacing |
|---|---|---|
| 16 oc | 19/32″ or 5/8″ | 16″ |
| 20 oc | 19/32″, 5/8″, 23/32″ | 20″ |
| 24 oc | 23/32″, 3/4″ | 24″ |
| 32 oc | 7/8″ | 32″ |
| 48 oc | 1-3/32″, 1-1/8″ | 48″ |
Hardwood Plywood Grading and Construction
Hardwood plywood is graded under the HPVA (Hardwood Plywood and Veneer Association) standard HP-1, which uses letter and number combinations to describe the face and back veneer quality. The face grade is shown first, the back grade second.
| Face Grade | Description | Typical Application |
|---|---|---|
| AA | Premium select, book matched, no knots | Premium architectural millwork, fine furniture |
| A | Smooth, well matched, slight color variation | Cabinet doors, finish furniture |
| B | Color variation allowed, small sound knots | Cabinet boxes, painted millwork |
| C | Larger knots, wider color range, repairs allowed | Utility cabinets, paint grade |
| D | Open knots, cracks, significant defects | Hidden surfaces, structural backing |
Hardwood Plywood Core Types
Veneer Core
Cross-banded plies of softwood (typically poplar or fir). Lightweight, screw-holding, and the strongest option. The most common core for general cabinet work.
MDF Core
Medium-density fiberboard center. Heavier than veneer core but offers a perfectly flat, consistent surface. Excellent for laminating and machining clean edges.
Particleboard Core
Lowest cost option. Heavy, with poor screw-holding power but a flat, stable surface. Common in production cabinets and furniture where cost is the primary driver.
Combination Core
Veneer core with MDF face plies. Combines the strength and screw-holding of veneer with the surface flatness of MDF. Premium choice for high-end cabinetry.
Lumber Core
Edge-glued lumber strips between two face veneers. Traditional construction with excellent screw-holding. Now relatively rare and expensive.
Baltic Birch Core
All-birch veneer plies in thin layers (more plies per thickness than standard). Premium choice for visible edges, drawer boxes, and CNC cutting.
OSB and Alternative Panel Products
Plywood is one of several engineered wood panels used in construction and woodworking. Each alternative has specific advantages and tradeoffs.
Oriented Strand Board (OSB)
Made from compressed wood strands oriented in cross layers. Less expensive than plywood, comparable structural performance for sheathing applications, but heavier and more susceptible to edge swelling when exposed to moisture. Widely used for residential wall and roof sheathing.
Particleboard
Wood particles bonded with resin. Smooth, flat, and inexpensive but heavy and weak. Cannot be used in structural applications. Common as cabinet substrate, shelving for light loads, and underlayment.
Medium Density Fiberboard (MDF)
Wood fibers compressed with resin into a dense, uniform panel. Excellent machining, paints beautifully, no grain or voids. Heavy, weak in screws driven into edges, and can release formaldehyde unless CARB compliant.
Hardboard / Tempered
Highly compressed wood fibers. Tempered hardboard is impregnated with oil for water resistance. Used for drawer bottoms, cabinet backs, and pegboard. Thin, strong, and takes paint well.
LSL and PSL
Laminated Strand Lumber and Parallel Strand Lumber are engineered structural products made from oriented wood elements. Used as headers, beams, and columns where high strength and predictable performance are needed.
CLT and Glulam
Cross-Laminated Timber and Glue-Laminated beams are mass timber products used in modern sustainable building. CLT panels are increasingly used as wall and floor elements in mid-rise wood construction.
Approximate Sheet Weights
Knowing how much a sheet weighs helps with material handling, transport planning, and structural load calculations. The values below are for standard 4′ × 8′ sheets and vary slightly by species and manufacturer.
| Panel Type | 1/4″ | 1/2″ | 3/4″ |
|---|---|---|---|
| Softwood Plywood | ~22 lbs | ~46 lbs | ~70 lbs |
| OSB | ~28 lbs | ~54 lbs | ~78 lbs |
| Hardwood Veneer Core Plywood | ~25 lbs | ~50 lbs | ~75 lbs |
| MDF Core Plywood | ~32 lbs | ~70 lbs | ~100 lbs |
| Particleboard | ~32 lbs | ~68 lbs | ~96 lbs |
| MDF | ~36 lbs | ~72 lbs | ~100 lbs |
| Baltic Birch Plywood | ~26 lbs | ~52 lbs | ~78 lbs |