Plywood Size & Thickness Guide

Everything you need to know about plywood dimensions, thicknesses, types, and grades for construction and woodworking projects.

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Understanding Plywood Sizes

Like dimensional lumber, plywood is sold by nominal thickness, which differs from the actual measured thickness. A sheet sold as “3/4-inch plywood” typically measures around 23/32″. This guide covers standard sheet sizes, thickness options, plywood types, and grading systems to help you select the right panel for your project.

Standard Sheet Sizes

Plywood is manufactured in standardized sheet dimensions. The most common size in the United States is the 4′ × 8′ sheet.

Sheet SizeDimensions (in)Dimensions (mm)Availability
4′ × 8′48 × 961220 × 2440Standard — most common
4′ × 4′48 × 481220 × 1220Handy panels / project panels
4′ × 10′48 × 1201220 × 3050Special order, tall wall sheathing
5′ × 5′60 × 601525 × 1525Baltic birch specialty panels
2′ × 4′24 × 48610 × 1220Small project panels

Plywood Thickness: Nominal vs. Actual

Plywood thickness is sold by nominal measurement but the actual thickness is slightly less due to sanding during manufacturing. Here are the standard options:

Nominal ThicknessActual Thickness (in)Actual Thickness (mm)Number of PliesCommon Uses
1/8″7/64″ (~0.11)2.73Model making, drawer bottoms, backing
1/4″7/32″ (~0.22)5.53Cabinet backs, paneling, underlayment
3/8″11/32″ (~0.34)8.73–5Sheathing, cabinet shelving
1/2″15/32″ (~0.47)11.95Wall sheathing, subflooring, shelving
5/8″19/32″ (~0.59)15.15–7Subflooring, roof sheathing
3/4″23/32″ (~0.72)18.37Cabinets, furniture, structural subflooring
1″31/32″ (~0.97)24.67–9Heavy-duty counters, workbenches
1-1/8″1-3/32″ (~1.09)27.89+Industrial flooring, concrete forming

Plywood Types

Softwood Plywood

Made from pine, fir, or spruce veneers. The most common type for construction sheathing, subflooring, and general-purpose applications. Graded under PS 1 standards.

Hardwood Plywood

Face veneers of oak, maple, birch, walnut, or cherry over a softwood or hardwood core. Used for cabinetry, furniture, and architectural millwork.

Marine Plywood

Manufactured with waterproof adhesive and void-free cores. Designed for boat building and applications with sustained moisture exposure.

Baltic Birch

All-birch construction with more plies than standard plywood of the same thickness. Excellent for CNC cutting, drawer boxes, and visible-edge projects.

MDO / HDO

Medium/High Density Overlay plywood with a resin-impregnated fiber surface. Extremely smooth and weather-resistant. Used for signs, concrete forms, and exterior trim.

Structural Plywood

Engineered for load-bearing applications like shear walls and diaphragms. APA-rated with specific span ratings for floor and roof applications.

Plywood Grade Designations

Plywood face veneers are graded A through D, with A being the highest quality. The grade is expressed as two letters — the first for the face, the second for the back (e.g., A-C).

GradeDescriptionTypical Use
ASmooth, paintable. Minor repairs allowed but well-matched.Visible surfaces, cabinet fronts
BSolid surface with circular repair plugs, tight knots allowed.Paint-grade surfaces, shelving backs
C PluggedImproved C with splits limited to 1/8″. Knots and knotholes allowed.Underlayment, concealed surfaces
CTight knots to 1-1/2″, knotholes to 1″, some splits.Sheathing, structural panels
DKnots and knotholes to 2-1/2″. Limited to interior or protected use.Hidden structural, temporary use

Example: “A-C Exterior” plywood has a sanded A-grade face, a C-grade back, and is bonded with waterproof adhesive for outdoor exposure.

Plywood Exposure Durability Ratings

Plywood is also classified by the moisture resistance of its adhesive bond. The four standard exposure classifications determine where each panel can safely be used.

DesignationAdhesiveApproved UseTypical Application
ExteriorFully waterproofPermanent exposure to weatherSiding, soffits, marine, fences
Exposure 1WaterproofTemporary weather exposure during constructionSheathing, subfloor, roof decking
Exposure 2 (IMG)Water-resistantProtected applications, occasional moistureInterior structural, intermediate exposure
InteriorInterior gluePermanent dry interior conditions onlyCabinets, furniture, decorative paneling

APA Span Ratings Explained

APA-rated structural panels carry a span rating that tells you the maximum support spacing for which the panel is qualified. Sheathing carries a two-number rating (roof / floor) while single-floor panels show a single number.

Span RatingPanel ThicknessMax Roof SpanMax Floor Span
24/03/8″24″0 (not for floor)
24/167/16″ or 15/32″24″16″
32/1615/32″ or 1/2″32″16″
40/2019/32″ or 5/8″40″20″
48/2423/32″ or 3/4″48″24″
60/327/8″60″32″

Single-Floor (Sturd-I-Floor) Ratings

RatingPanel ThicknessJoist Spacing
16 oc19/32″ or 5/8″16″
20 oc19/32″, 5/8″, 23/32″20″
24 oc23/32″, 3/4″24″
32 oc7/8″32″
48 oc1-3/32″, 1-1/8″48″

Hardwood Plywood Grading and Construction

Hardwood plywood is graded under the HPVA (Hardwood Plywood and Veneer Association) standard HP-1, which uses letter and number combinations to describe the face and back veneer quality. The face grade is shown first, the back grade second.

Face GradeDescriptionTypical Application
AAPremium select, book matched, no knotsPremium architectural millwork, fine furniture
ASmooth, well matched, slight color variationCabinet doors, finish furniture
BColor variation allowed, small sound knotsCabinet boxes, painted millwork
CLarger knots, wider color range, repairs allowedUtility cabinets, paint grade
DOpen knots, cracks, significant defectsHidden surfaces, structural backing

Hardwood Plywood Core Types

Veneer Core

Cross-banded plies of softwood (typically poplar or fir). Lightweight, screw-holding, and the strongest option. The most common core for general cabinet work.

MDF Core

Medium-density fiberboard center. Heavier than veneer core but offers a perfectly flat, consistent surface. Excellent for laminating and machining clean edges.

Particleboard Core

Lowest cost option. Heavy, with poor screw-holding power but a flat, stable surface. Common in production cabinets and furniture where cost is the primary driver.

Combination Core

Veneer core with MDF face plies. Combines the strength and screw-holding of veneer with the surface flatness of MDF. Premium choice for high-end cabinetry.

Lumber Core

Edge-glued lumber strips between two face veneers. Traditional construction with excellent screw-holding. Now relatively rare and expensive.

Baltic Birch Core

All-birch veneer plies in thin layers (more plies per thickness than standard). Premium choice for visible edges, drawer boxes, and CNC cutting.

OSB and Alternative Panel Products

Plywood is one of several engineered wood panels used in construction and woodworking. Each alternative has specific advantages and tradeoffs.

Oriented Strand Board (OSB)

Made from compressed wood strands oriented in cross layers. Less expensive than plywood, comparable structural performance for sheathing applications, but heavier and more susceptible to edge swelling when exposed to moisture. Widely used for residential wall and roof sheathing.

Particleboard

Wood particles bonded with resin. Smooth, flat, and inexpensive but heavy and weak. Cannot be used in structural applications. Common as cabinet substrate, shelving for light loads, and underlayment.

Medium Density Fiberboard (MDF)

Wood fibers compressed with resin into a dense, uniform panel. Excellent machining, paints beautifully, no grain or voids. Heavy, weak in screws driven into edges, and can release formaldehyde unless CARB compliant.

Hardboard / Tempered

Highly compressed wood fibers. Tempered hardboard is impregnated with oil for water resistance. Used for drawer bottoms, cabinet backs, and pegboard. Thin, strong, and takes paint well.

LSL and PSL

Laminated Strand Lumber and Parallel Strand Lumber are engineered structural products made from oriented wood elements. Used as headers, beams, and columns where high strength and predictable performance are needed.

CLT and Glulam

Cross-Laminated Timber and Glue-Laminated beams are mass timber products used in modern sustainable building. CLT panels are increasingly used as wall and floor elements in mid-rise wood construction.

Approximate Sheet Weights

Knowing how much a sheet weighs helps with material handling, transport planning, and structural load calculations. The values below are for standard 4′ × 8′ sheets and vary slightly by species and manufacturer.

Panel Type1/4″1/2″3/4″
Softwood Plywood~22 lbs~46 lbs~70 lbs
OSB~28 lbs~54 lbs~78 lbs
Hardwood Veneer Core Plywood~25 lbs~50 lbs~75 lbs
MDF Core Plywood~32 lbs~70 lbs~100 lbs
Particleboard~32 lbs~68 lbs~96 lbs
MDF~36 lbs~72 lbs~100 lbs
Baltic Birch Plywood~26 lbs~52 lbs~78 lbs